Each coil is bonded independently, producing the most even bond available on the market. Contact is made to the coils either through stranded wires attached directly through the actual magnet wire insulation, or to terminals set within the stator.

The part is loaded into the tooling, the leads are connected and the safety slide cover is closed; initiating the test/bond cycle. The resistance of the coil is read and compared to the high and low limits. If the limits are within the specifications established, these resistance values will be stored and used for the initial bonding sequence. Immediately after the resistance test, surge and hipot tests can be performed. If the windings pass these test limits, the bonding process will begin.

If a reject occurs during any test, the test sequence automatically terminates. The rejected coil is highlighted on the video monitor so the operator can quickly identify which winding is at fault or which of the wires may not be properly connected. This information is locked on-screen until the safety cover is opened.