Resistance Wire Bonding Testing Solutions

Utilize your wire bonding testing with our efficient solutions

Resistance Wire Bonding

ESW's Resistance Wire Bonding System is equipped with cutting-edge features to ensure the highest quality and efficiency in your bonding processes. Our system can seamlessly bond armatures, stators, and coils. The intuitive on-screen display makes it easy to monitor, track, and record your data.
For added assurance, ESW offers comprehensive electrical testing of parts prior to the bonding process. This guarantees that only fully tested, functional parts are processed, minimizing the risk of errors.
We are committed to ensuring you never lose important data. All test and bond results can be saved on the PC or downloaded.
ur Sales and Engineering teams work closely with you to design a bonding system that meets your specific needs. To learn more, please explore the slideshow of our Resistance Wire Bonding Testers or reach out to us via email or call us at 262-554-1211.​

What Can Our Products Do?

Bonding and Testing Features:
The bonding and testing features described here appear to be part of a high-precision system designed for armatures, stators, coils, or similar components.  These features ensure both effective bonding (such as for winding materials or components) and thorough testing, enhancing product quality and reliability. Here’s a breakdown of each feature:
  • Extremely Accurate DC Resistance Bonding Method Using Programmable DC Supplies:
    This allows precise control of the bonding process, ensuring that components are bonded at the correct resistance levels. The use of programmable DC supplies ensures that users can fine-tune the bonding process for different materials or specifications.
  • Thermal Shock Protection of the Coils:
    This feature prevents sudden temperature fluctuations that could potentially damage the coils. Thermal shock protection helps ensure that the bonding process does not introduce stress or damage to the materials involved.
  • Overheat Protection of the Coils:
    Prevents overheating by monitoring and controlling the temperature of the coils. This ensures that the coils do not exceed a safe temperature range, protecting both the components and the system itself.
  • Dwell Time Capability to Maintain Temperature After Reaching the Bonding Temperature:
    Dwell time refers to the ability to maintain a constant temperature for a specified period after it has been reached. This ensures that the bonding process is effective and that the components have sufficient time to solidify or cure at the desired temperature.
  • Ramp Time Capability Built In and Programmable:
    This feature allows users to control the speed at which the temperature increases to the bonding level, which is critical for preventing thermal stress and ensuring that materials are properly heated.
  • Accurate and Repeatable Cut-Off Temperature:
    This ensures that the system consistently reaches a precise cut-off temperature before the bonding process ends. This level of accuracy ensures that the bonding process is reliable and that each component meets the desired specifications.
  • Full Electrical Testing Implementation Option:
    Electrical testing can be integrated into the system, allowing for the full evaluation of the components' electrical performance, such as resistance or continuity testing, as part of the same process. This adds value by combining bonding and testing into a single workflow.
Bonding and Testing Performance:
At ESW, we ensure optimal performance and accuracy throughout the bonding process with rigorous testing and customized solutions. Here's how we achieve high-quality results:
  • DC Resistance Bonding for Accurate Results
    We use precise DC resistance bonding techniques to guarantee accurate and reliable performance during the bonding process.
  • Pre-Bonding Resistance Testing
    Each part undergoes a comprehensive resistance test before bonding to ensure it meets the required specifications. This step helps identify any potential issues before the bonding sequence begins.
  • Versatility in Handling Parts and Coils
    ESW is equipped to handle a wide variety of parts and coils, regardless of shape or size, allowing us to tailor our solutions to the unique requirements of each project.
  • Custom Power Supplies
    Our power supplies are designed and customized to match the specific range of parts being processed, optimizing the bonding performance and efficiency.
  • Flexible System Configurations
    Whether manual or fully automated, our systems can be configured for easy load/unload operations, ensuring flexibility and adaptability to different production needs.
  • Comprehensive Material Handling Solutions
    We offer full material handling services, ensuring that all parts and materials are managed efficiently throughout the bonding process.
  • Thorough Testing Before Bonding
    To ensure the quality of the parts before the bonding process, we can include comprehensive tests for Resistance, Surge and Hipot . These tests confirm that the parts are in optimal condition before the bonding sequence is initiated, reducing the risk of errors and defects.
Electronic Systems of Wisconsin
  5020 21st Street Racine, WI. 53406 USA
+1 262-554-1211
[email protected]
www.eswtesters.com
Electronic Systems of Wisconsin